The cutting line is made up of three parts: automatic intelligent machine, cutting machine and air floatation slice. CNC automatically controls the operation of the whole line, the tablet machine automatically takes the glass down and transmits it to the cutting machine. The cutting machine automatically cuts the input glass size, and automatically transfers the cut glass to the air-breaking and floating tables. The manual assistance is used to divide the glass, and the single glass cutting process is finished. It has reliable work, stable performance, strong applicability and high efficiency.

Automatic glass top up machine

Equipment performance and working principle:

It is mainly used for automatic picking of glass. The glass is placed in a designated position. After giving the signal of the pick-up, the pick-up sucker is automatically turned up and the glass is adsorbed and placed on the conveyor roller of the pick-up table. The glass is automatically conveyed to the main machine of the cutting machine.It is mainly composed of a frame, a sucker overturning mechanism, a sucker moving mechanism, a conveyor roller and an electric control cabinet.

The whole working process can be accomplished by PLC automatic control or manual control. The manual mode is mainly used in equipment adjustment and maintenance. Each action can be completed independently or can be used for normal work. After giving the signal (manual and automatic), the overturning system works. The motor drives the mechanical reverse mechanism to turn the sucker arm up and stop the overturning when it reaches the same inclination angle as the glass. The forward motor makes the sucker move. When the detection switch near the top sucker touches the glass, the forward motor stops. When the vacuum system works, the suction cup begins to absorb glass. When the vacuum pressure switch reaches the set pressure, the vacuum pump stops. The suction cup's telescopic link mechanism raises the glass by motor drive. After stopping for several seconds, it ensures that the single glass is sucked up, and the motor drives the mechanical turnover mechanism to reverse the glass to transmission. On the table, the telescopic connecting rod mechanism makes the sucker and glass fall at the same time. The sucker blows compressed air to release the glass quickly. The transmission mechanism starts and sends the glass sheet to the front end of the tablet machine until the signal point stops. Then the whole frame moves automatically to find the zero position and stops. Waiting for the signal from the cutting table, the glass sheet can be sent to the cutting table at the same speed with the cutting table. After the glass is sent out, the automatic cycle of the film-loading program works. The machine can select any position according to the required glass thickness.

Note: The amount of glass taken by the tablet machine can be automatically controlled. That is, the amount of cut glass is input before cutting. After cutting, the tablet machine can be operated manually to avoid cutting glass by human factors.

Equipment parameters and performance:

Technical parameters:

1), upper slice size: maximum upper size: 3660*2440mm

2) and upper slice thickness: 3~19mm.

3), the fastest upload cycle: 40-60 seconds.

4), transmission speed: 0~40m/min (adjustable)

5), maximum suction depth: 700mm

6), the maximum upper loading: 1000KG

7), the number of unilateral upper arm: 4 arms.

8), single arm sucker number: three.

9), upper turn arm: single turn.

10), upper work station: single station.

11), power / power: 380V/50HZ

12), installation Power: about 8KW

13), compressed air: 0.5~0.8Mpa

14), vacuum pressure: -70~90Kpa

Mechanical configuration:

1) flip chain sprocket chain: special high-precision shape.

2) transmission roller: imported PU material.

3), vacuum sucker: imported butadiene rubber material (double adsorption structure)

4), transmission / turnover motor: Wanxin motor

5), vacuum pump: Sino foreign joint venture PUJIANG

Original electrical appliances:

Serial name brand

1PLC Delta / Schneider

2 frequency converter

3 AC contactor

Schneider

4 motor circuit breaker

5 intermediate relay

6 miniature circuit breaker

7 phase sequence protector

8 emergency stop switch

9 button switch

10 key switch

11 switching power supply Taiwan Ming Wei

12 photoelectric / stroke / proximity switch cable / OMRON

13 pneumatic components / pressure sensor, SMC / Japan

Two. Automatic glass cutter.

1) device parameters:

Cutting thickness: 3 ~ 19mm

Cutting accuracy: less than or equal to 0.15mm

Cutting speed: 0~165 M / min. (adjustable)

Table height: 900 + 30mm

Maximum size can be cut: 3660*2440mm

Transmission system: X, Y and Z axis adopt servo motor and grinding rack rack device.

Cutter holder:

Fixed knife head structure 360 degree rotation (knife head mechanical safety device, domestic cutting machine exclusive use of this technology), can cut any shape of glass, Japan SMC proportional valve automatic control knife head cutting pressure.

Oil supply mode: automatic oil filling device.

Conveyor: automatic transmission device for synchronous belt.

Positioning device: photoelectric scanning positioning system.

2) mechanical parts

Main bearing: Japan NSK

Platen: high density board waterproof. (flatness is less than + 0.20mm/m).

Rack: Japan KHK

Knife wheel / wheel clip: Germany bor brand.

Table: imported industrial felt.

Conveyor device: belt automatic induction transmission device (multiple synchronous belt automatic transmission and stroke switch induction, to achieve automatic transmission. Reduce workload

3) electrical part

Cutting machine communication cables are all made of flexible shielded cables made in Germany, eliminating the shortcomings of domestic cables which are prone to problems.

Use industrial computer to directly control Microsoft windows.

Voltage: 380V/50HZ. The equipment is equipped with pressure changing device.

Installation Power: 6.9KW.

Servo system: Japan's servo motor.

Frequency converter: Delta.

Electrical components: Schneider electric.

Main pneumatic Original: SMC.

4) software

Professional matching Ncstudio series control system (under the WINDOWS operation interface).

With hundreds of cutting libraries, it is convenient to cut any shape glass. AUTO CAD drawing software is compatible.

It has automatic correction function. Ensure cutting accuracy.

Cutting path selection function. Ensure the best cutting speed.

Input: keyboard and mouse. Chinese / English dialogue interface.

It has automatic cutting function of special cutting knife to ensure the best effect of cutting.

Detailed configuration

Maximum glass size (mm) 3660*2440 can be cut.

Thickness of cut glass (mm) 3~19

Maximum motor shaft speed (m/min) 165m/min

Straight line cutting accuracy (mm) + 0.15mm

Diagonal accuracy (mm) + 0.5mm

Cutting motion parts with self-protection device, minimize the occurrence of failure.

Device power 6.9KW

Oil tank lubricate automatically according to cutting condition.

The main components of CNC glass cutting machine brand:

Brand name remarks

1 contactor Schneider

2 small relay Schneider

3 circuit breaker Schneider

4 pneumatic proportional valve Japan "SMC"

6 drag chain (low noise) German high flexibility

7 servo motor Japan

8 servo controller, Japan

9 grinding rack rack Japan "KHK"

10 stroke switch, proximity switch Japanese "OMRON"

11 cutting wheel, German "BOHLE"

12 oil-water separator Japan "SMC"

13 control software Ncstudio series control system

Three. Air flotation chip stage

Equipment parameters:

Table size: 3660*2440mm

Table height: 900 + 30mm

Mechanical configuration:

Platen: high density board

Felt: imported industrial felt

Fan: centrifugal fan

Mandrel: double cross piece ejector pin

Note: The size of glass can be customized according to customer's requirements. There are different sizes and specifications. Professional manufacturers, professional production, to meet customer's different needs.